SYKM 4215-2400 Lead edge feeder 4 color printer slotter and stacker machine

SYKM 4215-2400

Lead edge feeder 4 color printer slotter and stacker machine

Tel: 0086-317-7758555 Fax:0086-317-7799866

Mob:+86-15132759995(Whatsapp; Wechat)

Email: [email protected]

Zhenhua Packaging Machinery

Performance of the main mechanisms:

1. The whole machine is adopt famous electrical apliances and PLC, the quality is stable and reliable. Man-machine interface, computer order management, easy to operate.

2. Machine wallboard were made by high precision machining center and CNC grinding processing.

3. All the drive rollers adopted high quality steel materials, hard chromium plating and the surface treated by grinding finish.

4. The drive gears high quality alloy steel (Thickness 50mm), after carburizing and quenching treatment, hardness HRC58-62 and gear grinding processing precision level 6, with high precision，and ensure high speed long-term use.

5. The main drive roller adopt no key coupling connection to eliminate interval. It is suitable for high speed and long term running, and guarantee the printing precision.

6. Lubricate oil automatic balance device, keep the equal oil level in each unit.

7. The machine adopt PLC and screen control, with “automatic zero return and memories etc” function.

8. Anilox roller: ceramic roller with Doctor bladder, the line of anilox roller as customer required. 2 units steel roller with rubber roller.

9. Use sun feeder (lead edge feeder) for feeding the cardboard.

10. The main motor adopts frequency conversion control, running stably and save energy.

11. The machine is designed according the high request and the reliable function,the operation of the machine is humanization, can accomplish the setting, revision, implement, replacing and memories function in a shot time, and display with a exact data.

Technical Parameters

Function configuration and technology parameter

One. Feeding unit (one unit, thickness of wallboard 50mm)

1、Machine clutch

1) Machine clutch is control by electric with bell, moving continuously ringing warning, ensure operator safety.

2) The transmission shaft is with separated lock shaft device (when the machine is not locked, the host can’t start running)

3) Pneumatic interlocking device.

4) Main engine starting protection device.

2、Lead edge feeder system

3、

1) Lead edge feeding paper mechanism can greatly reduce clogging phenomenon in the process of feeding cardboard paper.

2) With 7.5kw draught fan, frequency conversion motor driving.

3) Suction fan auxiliary paper feeding, to ensure bend paperboard feeding smoothly, the air volume can be adjusted for various sections according to the size of paperboard, ensure the maximize of the cardboard vacuum adsorption capacity, to make more accurate feeding paper.

4) The front baffle plate adjust the gap by manual, rear baffle box adjust by electronic, left/right side baffle of feeding paper adjust the gap by electronic.

5) With pneumatic aligning function for left side baffle.

6) The paper feeding wheel is made of polyurethane material, high friction, long durability, with 4 raws wheels.

7) Suitable for three, five (seven) layer corrugated board, including E type corrugated board. The height of side baffle can be adjusted by hand wheel.

8）With 7 inch touch screen, it can set and display production quantity.

9) With skip feeding paper function (When you need feeding big paperboard, you can use “Skip feeding paper”)

3、Dust collector

1) High quality brush, can remove impurities on the surface of the printed board, to improve the printing quality.

2) Suction fan auxiliary removing impuriries system.

4、Feeding paper roller 

1) The external diameter is 156mm

2) The upper roller adopt seamless steel pipe, wrapped with wearable rubber, and balance correction.

3) The lower roller surface is embossing and chrome, with balance correction.

4) Double raws feeding rollers, front feeding roller is rubber roller with elestic, to avoid destroying the strength of the paperboard.

5) The Interval of feeding roller is Dail manual adjustment, adjustment range 0-11mm.

5、Man-machine interface

1) Man-machine interface, full PLC and screen precision control the machine

2) Main motor is frequency conversion motor, save energy.

3) Draugh fan motor is separated frequency conversion motor, air volume can be adjusted.

4) Control panel is concise and concentrated, easy operation.

5) Feeding unit, printing unit, slotting unit, die cutting unit are equipped with automatic zero device (It can pre-set the printing position; save the adjusted time and avoid cardboard waste when testing.

Three. Printing Unit with steel anilox roller( four groups, thickness of wallboard 50 mm )

1、Printing roller

1) The external diameter is 405.6mm (With plate 420 mm)

2) Steel material, surface grinding, hard chromium plating, balance correction, smooth operation.

3) Ratchet fixed volume edition axis, full format plate groove, suitable for 3 * 9mm hanging plate

4) Loading and unloading glazing plate, foot switch electric control forward and reverse.

5) The gap of printing rollers is dail manual adjustment, adjust range 0-11mm

2、Pressure roller

1) The external diameter is 175mm.

2) Steel pipe, surface grinding, hard chromium plating, balance correction, smooth operation.

3) The gap of glazing roller and press roller is dial manual adjustment; adjust range 0-11mm

4) The gap of upper/under feeding paper is dial manual adjustment; adjust range 0-11mm

3、Steel anilox roller (mesh of anilox roller 220 mesh, diameter 213mm) 

1) High quality ceramic anilox roller HAILI Brand, high temperature resistance, wear resistance, corrosion resistence, long service life.

2) Adopt super stainless steel alloy bonding coating to ensure that the ceramic layer and base roller combinated firmly. It can effectively prevent the corrosive of ink into base roller.

3) The Laser engraving caremic anilox roller ensure the porosity, thickness and uniformity of the ceramic layer.

4) Multi beam high precision laser engraving, mesh rule, mesh wall smooth, mesh bottom flat, large quantity of ink transfer, releasing ink fast, easy cleaning.

5) Automatic pneumatic lifting roller, to prevent repeated inking on printing plate and ink drying in mesh of anilox roller when stopping machine in short time.

4、Rubber roller

1) Adopt Jizhou rubber roller, the external diameter is 200mm

2) The surface of steel pipe is wrapped with wearable rubber.

3) The rubber roller is medium to high grinding, ink transfer effect is good.

4）Inking motor adopt gear motor

5、Upper/ under feeding roller

1) Upper roller: external diameter 86mm, seamless steel pipe, with 4 feeding paper wheels, external diameter is 136mm

2) Under roller: external diameter 136mm, seamless steel pipe, surface grinding, hard chromium plating

3) The gap between papers feeding roller is dial manual adjustment, adjust range 0-11mm

6、Phase adjusting mechanism

1) Planetary gear structure

2) Printing phase adopt PLC touch screen control, and electric digital 360 degree adjustment

3) Horizontal position, manual adjusted distance 10mm (Optional computer settings, digital automatic adjustment)

7、Inking circulation

1) Pneumatic diaphragm pump, inking stability, easy operation and maintenance.

2) Ink fliter, filtering impurities.

8、Printing plate roller fixed device

1) Pneumatic brake mechanism.

2) When the machine separates or adjusts the phase, the brake mechanism limits the rotation of the machine to keep the original gear position fixed point.

Four Slotting unit (one unit  the thickness of wallboard 50mm)

1、Creasing wheel

1）Adopt seamless steel pipe diameter 110mm, after twice grinding, surface hard chromium plating, movement stably.

2）Creasing wheels diameter 180mm, the gap is dial manual adjustment, adjust range 0-11mm

2、Slotting mechanism

1）Adopt seamless steel pipe, after twice grinding, surface hard chromium, movement stably.

2）The width of slotting knives 7.0mm

3）Alloy steel material after heat treatment grinding gear slotting knife, excellent hardness and toughness.

4）Alloy steel material after heat treatment grinding, double-plate trimming knife, sharpen edge, high precision.

5）Slotting knives (height of carton) synchronization adjustment by PLC and screen

6）The axis of upper slotting knives and driving gear adopt keyless collar, easy disassembly, ensure long-term printing chromatic precision.

7）Planetary gear structure.

8）Slotting phase 360 degrees digital adjustment by PLC and screen (Running and stopping can be adjusted).

9) Slotting knives disc and creaser wheels，transverse moving left/right PLC and screen adjustment, input carton size automatic adjusment.

10) The interval adjustment of Creasing and knive roller adopt self-lock structure.

11) With anticollision device for slotting knives avoid the slotting knives destoried.

Five.stacker unit

1、Paperboard collection arm

1）Operation by manual or automatic.

2) For belt of paperboard collection arm, the tightness is saperated adjustment,

3) The speed of stacking paper is adjusted in a cetain range.

2、The bed platform lift

1) Strong chain drives

2) The stacking height is 1600mm

3) The drive motor of bed platform lifting is with brake function, it can make the bed flatform staying in fixed position and not fall.

3、Paper collection board

1）The paperboard collection board is with pneumatic action, when the cardboard is piled up to the predetermined height, the paper tray autoamtically sticks out and holds the cardboard.

2) The backboard position is adjusted manually.

3）The surface with wrinkle belt, to prevent the cardboard slidie.